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Modification of waterbox KAWI SXR800

Modification of waterbox KAWI SXR800

Hello, can somebody help me to tell me "how to DIY" modification of SXR800 waterbox? Thanx for answers



Re: Modification of waterbox KAWI SXR800

hi,

keep in mind.... you'd have to cut it open to modify it....



If you have an aluminum welder, you can do it yourself. If not buy an TDR waterbox and keep your oem box in spare or to change back to stock...


 

Re: Modification of waterbox KAWI SXR800

Yes I have aluminium welder, that is not problem. What I read around somebody cut everything away from inside and other ones just drill 5 holes dia. 15-16mmDo you have some photos or manual how to?Or which method is better ? Zitat: Fe Lix
hi,

keep in mind.... you'd have to cut it open to modify it....



If you have an aluminum welder, you can do it yourself. If not buy an TDR waterbox and keep your oem box in spare or to change back to stock...


 


Re: Modification of waterbox KAWI SXR800

a 2 stroke engine needs back pressure...do some holes in it...maybe you find some pictures on www.greenhulk.com

Re: Modification of waterbox KAWI SXR800

Ok, thanx. No I figure out, how to remove the fuel tank. I disconnect everything from tank, but just can't move with tank. There is elbow from wet pipe. Now I need to know if is necessary to disconect the exhaust and move engine backwards or is some other option? Thanx

Zitat: Fe Lix
a 2 stroke engine needs back pressure...do some holes in it...maybe you find some pictures on www.greenhulk.com

Re: Modification of waterbox KAWI SXR800

Oh man, you have to put out the engine! No other way to take out the waterbox!

Re: Modification of waterbox KAWI SXR800

Ok Thank you for the answer. What I read is not the hardest job, but for the first time it could be :-)Any tips and tricks?Zitat: jetpower #13
Oh man, you have to put out the engine! No other way to take out the waterbox!



Re: Modification of waterbox KAWI SXR800

download the oem workshop manual....that would very be helpfull for you

Re: Modification of waterbox KAWI SXR800

Yes, just downloaded. Is there any special "thing to care of?"Thanx

Zitat: Fe Lix
download the oem workshop manual....that would very be helpfull for you

Re: Modification of waterbox KAWI SXR800

if there's shims record where they originate from 

Re: Modification of waterbox KAWI SXR800

Thanx you all. I will try it through weekend, I hope will be good Vielen Dank für Ihre Bereitschaft
Zitat: #85
if there's shims record where they originate from